SATEL Sp. z o.o.

SATEL operates an in-house injection moulding department for producing technical plastic parts for its own products and for external manufacturers. The production programme includes one- and two-component moulding, insert overmoulding and HEAT AND COOL processing. Process automation, mould trials and quality checks support repeatable part production.

Technical plastic components are produced for electrical and electronic product applications, including protective enclosures. The company processes PC, PS, ABS, SAN, PP, PE, PA and PBT, including glass-fibre reinforced compounds up to 50%. Part engineering and toolmaking are coordinated with the injection moulding department to establish manufacturable designs.

The toolroom designs polymer parts and devices in cooperation with SATEL’s industrial design function. Siemens NX CAD/CAM supports part modelling and subsequent mould preparation. The technical team can conduct electrical and mechanical assessments of prototype components before serial production.

SATEL develops injection mould designs using Siemens NX and injection moulding simulation. The engineering process considers gating, cooling and deformation risks before tool manufacture. Two-component moulds and specialised hydraulic or pneumatic features are within its documented capabilities.

The in-house toolroom manufactures hot- and cold-runner injection moulds from its own designs or customer documentation. It also builds two-component injection moulds and carries out tool trials, maintenance and upgrades. Official maximum mould dimensions are stated as 600 × 800 mm.

Manufactured mouldings can be packed and assembled with in-house or customer-supplied components. The injection moulding department offers assembled finished products as part of an integrated manufacturing service. This permits downstream handling and assembly following moulding and inspection.

Before production release, SATEL prepares and tests product and mould prototypes. Functional or demonstration models can be manufactured using rapid prototyping methods, then assessed using available laboratory equipment. Customer acceptance of test mouldings precedes serial production.